Design and test of an inexpensive hydrogen fueled single-cylinder four-stroke gasoline engine

Hans H. Hansen a, Volker Schardt b

a) Aarhus Universitet - Institute of Business and Technology, 7400 Herning, Denmark
b) Fachhochschule Wiesbaden - University of Applied Science, 65428 Rüsselsheim, Germany

Abstract

Hydrogen has an interesting potential to become a future fuel. While hydrogen fuel cells are still expensive, cheap alternatives are needed. One alternative is a hydrogen powered internal combustion engine (H2 - ICE) which powers a generator. This work focus on modifying an existing single-cylinder four-stroke gasoline engine. Main focus is on building an inexpensive engine-generator power supply while reaching an acceptable efficiency. Through a literature review different methods of hydrogen injection are discussed and a new carburetor is designed and tested. The engine is supplied with pressure and flow sensors at the air and hydrogen intake and a flow sensor at the exhaust. Current and voltage are measured at the generator load. Efficiency is calculated. Measurement on the engine shows a hydrogen leakage through the intake air pipe during the compression, combustion and exhaust stroke while the intake valve is closed. Furthermore exact measurement of hydrogen flow is difficult, due to the response time of sensors. Based on the experiments we suggest three modifications of the existing engine design.

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